Fully Automatic Chain Model Double Die Papar Plate Machine

A fully automatic chain model double-die paper plate machine is a high-efficiency industrial system designed to double the output of a standard single-die machine. By utilizing two molding stations operating in tandem, it is engineered for mass production of disposable plates, donas, and bowls.

The "chain model" refers to the automated conveyor system that precisely feeds the paper and clears the finished product, allowing for continuous, high-speed operation without manual intervention between press cycles.

Technical Specifications (Typical)

• Production Capacity: Generally ranges from 3,000 to 6,000 pieces per hour, depending on the paper GSM and the size of the plate.

• Die Configuration: Two simultaneous molding stations, which can often be set to produce two identical plates at once or be adjusted for different shapes if the system permits.

• Motor Power: Typically requires a 1 HP to 2 HP motor, usually compatible with a standard single-phase (220V) power supply.

• Plate Size Range: Standard models handle plates from 4 to 14 inches (some heavy-duty models go up to 1820 inches).

• Material Compatibility: Capable of processing paperboard, PE-coated paper, silver foil, and other eco-friendly materials ranging from 80 to 500 GSM.

• System Type: Most industrial versions utilize a hydraulic system (including hydraulic cylinders, pumps, and oil tanks) to exert the consistent pressure required for high-quality molding and creasing.

Key Advantages

• High Efficiency: By pressing two plates at every stroke, the double-die configuration effectively maximizes output, making it ideal for large-scale supply requirements in the catering and food packaging industries.

• Full Automation: The integrated PLC (Programmable Logic Controller) or timer-based control panel manages the entire processfrom automated paper feeding and heating (for better molding) to the automatic ejection of finished plates.

• Durability: These machines are typically built with heavy-duty Mild Steel (MS) frames to withstand the continuous stress of dual-die operation and high-speed mechanical vibrations.

• Energy Efficiency: Despite the dual-die setup, these machines are designed to be energy-efficient, typically consuming only 23 kW of power

Primary Components

• Dual-Die Station: Two sets of male/female dies, often equipped with integrated heater assemblies to ensure clean, crisp edges and uniform shapes.

• Hydraulic Power Pack: The reservoir and pump system that generates the force (often reaching 510 tons of pressure) required to press the paper.

• Chain/Feeding Mechanism: The automated track that pulls the paper into the machine at a precise speed.

• Control Panel: User-friendly interface to set production speed, monitor heating temperatures, and manage emergency stops.

Operational Considerations

• Space Requirement: Due to the double-die setup and hydraulic unit, these machines generally require a workspace of 150 to 300 square feet.

• Maintenance: Regular maintenancesuch as checking hydraulic oil levels, lubricating the chain drive, and ensuring die alignmentis essential to prevent irregular shapes or production jams.

Are you evaluating this machine for an industrial setup, or are you comparing it against other high-capacity options like four-die machines?